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How Do Companies Create Hardware Products? Process Overview for Electrical Engineers

128 views· 1 likes· 23:42· Feb 6, 2026

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Download Altium to try it out: https://www.altium.com/yt/kirschmackey Master advanced hardware and PCB design: https://academy.hasofu.com/course/complete-emc-emi-si-pi-high-speed I cover the optimal hardware design process, a book you should read to understand how to design hardware from scratch the right way. Check out Lee Ritchey's book, Right the First Time. https://amzn.to/4r1BOhb If you're an electrical or electronics engineer looking to design printed circuit boards and hardware products, then you need to watch this video and take notes. @AltiumStories #altiumstories

About This Video

In this video I walk you through what I consider the modern, industry-ready hardware product development process—what I like to call requirements-driven design. The old “spin a board, hope it works, then spin it again” mindset is how teams end up burning insane money and time (I’ve literally seen $50k board spins happen multiple times). My core point is simple: if the board doesn’t behave like your equations and expectations predicted, you usually left something out—requirements, analysis, or verification. I break the workflow into 10 design phases plus board bring-up, starting with the most important step: initial planning and requirements. Then I move into detailed specs, block diagrams, protocol planning, and the early system-level thinking that keeps you from designing in a vacuum. From there we go through library management, schematic capture, PCB stackup requirements (get your stackup from the fabricator—don’t freestyle it), floorplanning/placement, routing, DRC and post-route verification, and finally DFM plus manufacturing outputs like Gerbers, ODB++, or IPC-2581. The big takeaway is that phases 1, 8, and 9—requirements and simulation/verification—are what separate “best-practice hope” from a process that can actually hit first-time-right more consistently.

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